CCC Reliability Engineer - HROC

Job Purpose
In this role, you will be responsible for providing technical support and expertise to multiple cement plants within a designated region, led and coordinated by area CCC. You will collaborate effectively across departments to achieve shared goals.

Based in a central location remote to the plants, you will collaborate closely with plant teams and CCC specialists to optimize reliability & reduce maintenance costs and drive continuous improvement initiatives across the region. 
Regular travel to the plant sites including longer stays at plant will be required.

Job Location: Cairo Egypt

Work week: European

Roles and Responsibilities

  • Drive adoption of predictive maintenance technologies, including Vibration analysis, Thermography, Oil analysis & Online monitoring systems.
  • Prepare preventive MTN plans for plant equipment.
  • Develop the Inspection master plan (preventive & predictive).
  • Lead and facilitate root cause failure analysis (RCFA) for Repeated equipment failures, Major breakdowns, Process-related reliability issues.
  • Ensure sustainable corrective actions are implemented and tracked.
  • Build capability within plant teams on structured problem-solving methods.
  • Analyse and Interpret condition monitoring data and translate insights into actionable work orders.
  • Support plants in transitioning from emergency based to condition-based maintenance.
  • Optimize preventive maintenance strategies & support plants in PM plans planning and scheduling.
  • Analize trends (PX trend – vibrations – lubricants analysis reports) to anticipate potential failures and optimize equipment operation.
  • Prepare SAP PM work orders in case indications / failures are detected.
  • Maintain accurate and up-to-date equipment condition data in the maintenance system by preparing and updating Historical Equipment Record.
  • Use SAP PM and Infor EAM to Analyze maintenance history, improve work order quality and data accuracy.
  • Support digital initiatives within HROC and asset performance management.
  • Lead and apply regional reliability engineering strategies in coordination with area CCCs to improve equipment performance, uptime, and maintenance cost effectiveness across multiple cement plants.
  • Collaborate with CCC specialists and outage planner and plant maintenance teams to optimize maintenance outage planning and asset performance strategies.
  • Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels and minimizing costs.

Job Qualifications, Requirements & Experience
Education

  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, or a related field.
  • Minimum 8 years previous experience in reliability engineering within a cement, heavy industrial, or continuous manufacturing environment.
  • Strong working knowledge of reliability principles, condition-based maintenance, and root cause analysis methodologies.
  • Strong working knowledge in spectrum analysis and interpretation (CAT II, CAT III are of an advantage).
  • Strong working knowledge in usage of SAP PM & Infor EAM.
  • Proficiency with preventive, predictive maintenance technologies and computerized maintenance management systems (SAP PM & Infor EAM).
  • Strong training and coaching abilities.
  • Ability to communicate fluently and effectively with international stakeholders in English. French and German language skills are of advantage.
  • Willingness to extensive travelling abroad including longer stays at plants.

Interested to apply?
Send your CV to vacancies@heidelbergmaterials.com, email subject: CCC Reliability Engineer – HROC.
Deadline: Thursday, 3rd of September 2026.